Hyperion for Feed & Grain

Feed and grain storage monitoring that protects your margin

Hyperion measures your feed and grain piles automatically with fixed LiDAR sensors, so you can control costs, keep rations consistent, avoid stockouts and know exactly what you have to sell, from harvest to the feed bunk.

Covered feed storage building with a row of concrete commodity bays monitored by Hyperion

The challenge

The high cost of inaccurate feed and grain inventory

Feed is the largest expense for any livestock operation, and grain is the product itself for co-ops, farms and biofuel plants. Without accurate, regular measurement, both quietly erode profit.

Inaccurate estimates

Visual checks and walking wheels cannot account for uneven pile shapes and compaction. A bad count leads to emergency purchases at premium prices, overselling what you don't have or missing market opportunities.

Shrinkage and cost overruns

Shrinkage from moisture, spills or recording errors goes unnoticed until the numbers don't add up, and reactive buying hurts cash flow.

Spoilage, grade loss and inconsistent rations

Losing track of first-in, first-out raises the risk of spoilage and mycotoxins, and guesswork in the yard becomes inconsistency in the feed bunk. A regularly updated 3D model shows changes in pile shape that can signal problems early.

Safety hazards and wasted labor

Measuring piles by hand means climbing unstable surfaces with real risk of slips, falls and engulfment, and pulls staff away from productive work to produce error-prone data.

Feed commodity piles in concrete bays under a covered storage building

Customer story

Hourly feed inventory at Alliance Dairies

Alliance Dairies uses Hyperion's hourly scans to keep an accurate, current picture of feed inventory without sending anyone out to check levels by hand. The result is fewer trips to the feed center, a streamlined ordering process and fewer ingredient shortages.

Read the Alliance Dairies story

How it works

How Hyperion feed and grain monitoring works

Integrated sensors and software that turn scan data into an operational advantage.

EOS2 LiDAR sensor mounted on a pipe arm above a feed commodity bay

Automated fixed LiDAR scanning

Rugged EOS2 LiDAR sensors are installed above your bays, bunkers and grain piles. They scan autonomously around the clock, hourly or on demand, with no one on the pile and no pause in loading or unloading.

Unlike cameras, LiDAR is an active sensor: it measures the true surface of each pile regardless of lighting conditions, day or night.

EOS2 LiDAR point cloud of feed commodity bays, colored by pile height

Cloud platform, alerts and enterprise integration

Within minutes of a scan, Hyperion processes the data and publishes volumes to a secure cloud platform, where custom bulk densities for each material turn volume into tonnage. Check it from a desktop, tablet or phone, and use the API to send the data to your ERP or accounting software.

Set low-inventory alerts, validate supplier deliveries and track daily consumption to order at the right time and protect cash flow.

Material-specific, per-pile control

Draw digital boundaries to track specific feed ingredients, grain grades or blends as individual piles. Co-ops can report accurately on grain owned by different farmers, with separate data for each pile to prevent commingling.

Historical tracking and traceability

Every scan is stored, so you can follow inventory over time, track consumption, spot seasonal trends and validate inbound and outbound flows. Timestamped records support month-end reconciliation, batch-level ingredient traceability and reporting for auditors, lenders and insurers.

Benefits

The Hyperion advantage at a glance

Hourly, automated scans

Fresh inventory data every hour, around the clock.

No manual measurement

No more climbing piles or estimating by eye.

Survey-grade LiDAR accuracy

Measured data you can base purchasing and sales decisions on.

Safer workers

Remote monitoring keeps staff out of hazardous areas.

24/7 cloud access

Check inventory anytime, from any device.

Fewer stockouts

Alerts before critical ingredients run low.

Smarter buying and selling

Order inputs and sell grain based on what is actually in storage.

Audit-ready records

Timestamped, verifiable inventory history for auditors and lenders.

Who it serves

Engineered for your operation

From open-air bunkers and grain piles to enclosed mill storage, Hyperion adapts to how you store feed and grain.

Dairies, feedlots and ranches

Measure your most valuable forage assets. Monitor silage bunker volume to prevent spoilage, keep TMRs consistent for herd health and calculate feed cost per head.

Commercial feed mills

Keep control of many ingredients. Verify supplier invoices, monitor shrink and hold exact inventory levels to prevent line stoppages and support real-time costing.

Poultry, swine and aquaculture

Manage finished and high-value feed inventory with confidence, track consumption precisely, limit waste from over-ordering and automate reorder alerts to avoid stockouts.

Grain co-ops and elevators

Objective, verifiable data for accurate accounting of farmer-owned grain from the moment it arrives, supporting fair settlements and member confidence. During harvest, current data helps you allocate storage and avoid overselling.

Large-scale farming

Use Hyperion as ground truth for post-harvest yield verification against your combine's yield monitor, and know exactly what is in on-farm storage when deciding when to sell and when to buy inputs.

Biofuel and ethanol plants

An unexpected shortage of corn or soy feedstock can shut down a plant. See your operational runway, manage supply contracts and monitor byproducts such as distillers grains (DDGs).

Blending potash, nitrogen and other fertilizer components? See fertilizer stockpile monitoring.

Feed and grain monitoring FAQ

With EOS2 sensors, scans can run hourly or on demand depending on your plan. Alliance Dairies uses hourly scan data to keep a current picture of its feed inventory.

No. Fixed LiDAR sensors scan the piles automatically while loading and unloading continue, so staff no longer need to climb or walk piles to estimate levels.

Yes. You can draw digital boundaries around individual piles and track each one separately, which lets co-ops account for and report on grain owned by different members without commingling.

Hyperion applies the custom bulk density you set for each feed ingredient or grain to the measured volume, so each pile shows both volume and tonnage.

Yes. LiDAR is an active sensor that supplies its own light, so it measures the pile surface regardless of lighting conditions.

Yes. Hyperion provides an API and exportable data so inventory can flow into your ERP or accounting software, and results can be viewed from a desktop, tablet or smartphone.

Contact

Stop estimating. Start managing your feed and grain.

Tell us about your storage, ingredients and materials, and we will show you how Hyperion can deliver hourly visibility and a clear return.